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Newbury Electronics

Site Last Updated: Wednesday, March 26, 2008

(CONTRACTS DIVISION)

CONTRACT ELECTRONIC ASSEMBLY

Newbury Electronics Ltd (Contracts division) is dedicated to providing the best possible service for contract electronic assembly.

CAPABILITY

  • Any quantity from one to thousands.
  • Electronic and mechanical design & PCB CAD layout.
  • PCB CAD layout.
  • Supply of bare PCBs (ISO9002 approved) manufactured at our Newbury plant.
  • Component procurement and kitting.

EQUIPMENT

  • Full anti-static protection.
  • Surface Mount Assembly.

Automatic pick & place:

  • Offline programming software: Aegis CircuitCAM & Graphicode GC Powerplace
  • Solder paste screen printer: Reprint R29 (automatic) with computerised vision camera alignment system.
  • Automatic solder dispensing system: Essemtec CDS6720, with archimedean screw
  • SMD placer: I-Pulse FV-7100, 6 head pick & place machine, 18,000 placements/hour
  • SMD placer: I-Pulse M4E, 3 head pick & place machine, 12,500 placements/hour, 35 micron placement accuracy
  • 4 x fast change feeder trolleys for above.
  • Forced convection reflow oven: Concept 60 high velocity hot gas, computer controlled, with 4 zones top, & 4 zones bottom.
  • Oven temperature profiling system: Solderstar Neptune.

Hand SMD placement:

  • Fritsch Manual solder paste / glue / fluid dispenser
  • 5 x Fritsch SMD manual pick & place units c/w carousels, stick & tape feeders.
  • 3 x manual solder paste stencil printers.

Leaded Assembly / Wiring:

  • 10 x manual assembly stations c/w calibrated Kaisertech soldering irons.

Re-work/Repair:

  • Zevac DRS20 soldering and desoldering machine with capability to remove and place all types of SMD components including micro BGA’s.
  • 2 x Hako 470/474 solder extraction guns.
  • 1 x Hako 850 SMD hot-air rework unit.

Inspection / Test:

  • AOI system & offline repair station: Mirtec MV-2HTL
  • BGA inspection: MS-1000LW BGA and fine-pitch inspection endoscope
  • Vision Engineering Mantis optical inspection unit. (x2, x4, x10)
  • Stereo microscope (x20)
  • Intel PC controlled inspection microscope (x10, x60, x200)
  • Oscilloscopes, bench-top power supplies, DVM’s, BERT tester, function generator, test PC’s etc.

Finishing:

  • BJZ de-panelling machines for routered & scored PCB’s.
  • Clarke 6" linesher.
  • Branson 1510 Ultrasonic cleaning bath (1800cm3 capacity)

Other Equipment:

  • ICE Technology programmer for PIC/GAL/EPROM etc.
  • Bench drills
  • IDC press tool

DELIVERIES

  • Prototypes from 24 hours. Small batches from 3 days. Medium batches from 15 days.

APPROVALS

  • BS EN ISO 9001:2000 (certificate no. FM 40205)

CONTACTS

  • John Tristram - General Manager & Sales
  • Chris Hobson - Production & Quality Manager
  • Lesley Heaver - Quotations.

Through hole and SMD assembly, both manual and automatic from 0402 (1005), 603, 0805, 1206, 2512 etc. chips to SOP, PLCC, QFP, BGA, CSP, connector and odd shaped components.

Wiring and complete equipment assembly.

Test using dedicated test gear or standard measurement tools.

Click here to download the latest Newbury Electronics News Letter.